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scaling from prototype to production

Guide to Scaling Your Startup from Prototype to Production

You’ve got a great idea perfect for scaling from prototype to production. After days of toiling to ensure proof of concept, you managed to create the ideal prototype. Congratulations! 

The next step is for you to take your prototype and produce it equal to or more than the number of clients you’ll have that want it. Regardless of what your product may be, it’s important to ensure that you scale your business in the proper order to avoid dysfunction.

Overwhelming demands for the product or lack thereof, too many errors on the product, and other sudden mishaps caused by improper scaling can lead to heavy damage to your business. Don’t let your brand grow without understanding these steps by heart and ensuring that you can prepare your brand for anything.

Below are a few tips for you to sustain the growth of your brand and keep up with the scaling it needs as you begin your first steps into your startup business’s journey.

Why Effective Scaling is Important to Ensuring Business Growth and Sustainability

Effective scaling from prototype to production is an important part of a business for it to grow and maintain itself over time. There will be strict changes and aspects that must be adjusted depending on the business. However, perfect preparation and maintenance of a brand lead to five key benefits.

The first benefit is customer satisfaction. Depending on how well you have streamlined your process, customers will enjoy the products you distribute and review them with high praise, earning your brand a positive reputation and loyal consumers. Following that is an organised and detailed method that provides efficiency with costs optimised to the needs of the production.

Increased revenue from the distribution of your services and products expands your business’ income as well as standing above the rest of your competitors. The final benefit is the guarantee of long-term and well-maintained sustainability that ensures your brand’s preparedness for unforeseen changes and adaptability. 

That is of course, if you manage to scale with strong foundations and have a good understanding of your methods.

How to Scale Your Prototype to Production

Below are eight steps on how to scale your production to an efficient and self-sustaining method. While there are many startup scaling strategies you can find to learn more about and utilise, these eight tips ensure the quality of your strategy and make them foolproof.
scaling from prototype to production

1. Understand the Market Demand

Before you start scaling from prototype to production, it’s important to begin understanding the market demand for your brand. Market demand is all about the quantity of products and services your consumers willfully purchase depending on a specific price at the market. It’s all about the wants, needs, and purchasing power of your future consumers. 

Looking into the perspective of your target market, how much would they be willing to pay for your product? Do they need it daily? How much demand is there for your product?

Keep in mind that statistics and analysis are required to ensure the accuracy of the demand for your product. That way, a clear estimate can be pinpointed out and used to ensure you don’t overexert your production or undermine the demands of your product.

2. Streamline Product Design

Now that you know your market demand, the next step to scaling from prototype to production is streamlining the design of the products. Remember that the aesthetic, user-friendly navigation, and functions of a product all play a role in enticing a consumer.

Product design ensures what you can do to stand out compared to your competitors. What user-friendly and unique features does your product or service have? And how simple or complex is the design for those searching for convenience?

Gather a professional team of designers and developers to ensure that your product or service retains a high-quality user experience and functions perfectly as it was intended to do so.

3. Choose the Right Manufacturing Partners

The next step is finding the right manufacturing partnerships for your product. Keep in mind that many manufacturers cater to different products and services. Research on what type of partner you need and consider your budget as you begin scaling from prototype to production.

If your product is tangible, there are three types of manufacturing partners you can choose from white label, contract manufacturing, and private label. The white label produces generic products with faster turnaround times. However, the design and packaging of the product are usually generic and non-customisable.

Contract manufacturers are privately hired to produce your products in customised ways to your demands. This allows free movement and design over the product. However, it does cost the most. Finally, private labels create custom products that include your design, your label, and your packaging. However, unlike white labels, it’s more expensive. 

Depending on your product, these three types can cater as an advantage or a disadvantage to your manufacturing process. 

If your product is a service or software, there are also software developers that can cater to optimising the functions of your service. These include outsourcing or in-house experienced developers. Just like with product manufacturers, there are ups and downs with outsourcing vs in-house employees.

4. Optimise Supply Chain

It’s important to optimise the supply chain when scaling from prototype to production concerning your business’s relationship with its customers. Their experience with your efficiency, responses, and results affects their loyalty to your brand and the reputation you will have because of it.

To increase your brand’s productivity, optimising the supply chain from its design, planning, and implementation must be prioritised. Planning where your products will be held, how they will be delivered to and from your customers or stores, and ensuring your inventory is always up to date can lessen any errors that prevent a healthier customer experience.

5. Set Up Quality Assurance Systems

Aside from supply chain optimisation, quality assurance also ensures that your customers receive the top-quality products you have requested. Scaling from prototype to production different aspects of quality assurance steps are needed to ensure that the developed product meets the regulatory standards you have placed.

When it comes to mass production of products and services, there will come a time when some products fail to pass the quality assurance test. When this happens, it’s important to remove them from the supply chain so that none of your consumers receive the faulty product.

There are different strategies for testing the quality of a product or service. Depending on the nature of your business and the product in question, some strategies may be more suited than others. 

6. Navigate Regulatory Compliance and Testing

Testing and regulations are an important part of scaling from prototype to production. There are many compliance and regulation acts that a company should follow depending on the company they’re in. 

Failure to comply with the regulations set by the law could cause health hazards, countless angry customers, and scandals you don’t want for any company regardless of size. That’s why it’s important to ensure that your product-making process is within legal regulations and has ethical methods that won’t cause any issues on your part or your consumers.

Testing also contributes to making fewer errors with the product and ensuring that your consumers receive top-quality products from your end. 

7. Scale Marketing and Sales Strategy

Once you’ve noticed the growth of your business, it’s time to ensure your sales and marketing can scale up and meet its requirements. Adaptability is key in marketing and sales, which is why some methods may no longer be suitable for your brand.

The direct cause is your effective scaling from prototype to production and the growth of your ROI. The goal now is to have higher key performance indicators with your marketing and sales team to have a wider audience that returns more sales in response.

Because of the changes in your brand’s supply, demand, growth, and other factors, your marketing and sales team must create innovative ways to advertise your products and services that can catch the target audience’s attention.

8. Plan Financial for Scale

A factor in scaling is the financial cost of it. Your brand’s growth will happen if it meets its KPIs, has high ROI, and high-quality customer satisfaction. However, if you fail to manage and plan your finances to meet the expectations of your audience, you could fall short.

Budget your finances, analyse your brand’s scaling from prototype to production, and forecast the projected amount of capital you need to ensure your business can keep up with its growth. 

The informed decisions you make based on the data you have collected from your brand make or break your business’s future. Strategise which parts can be further optimised, track your growth, and establish new KPIs to ensure the sustainability of your brand in the long run.

Conclusion

Those are the necessary steps and considerations you need to think about when scaling from prototype to production. Raising a startup with a strong foundation is daunting, but it’s the key to the success and growth of any business as it begins its first steps into growth.

It takes a whole village to raise a child, and the same can be applied to a business. If you find yourself at a loss for what to do in scaling your startup, feel free to contact us today to learn how our expertise can guide your journey and help ensure your success. 

At Flexilabs, our goal is to make your dreams come true.